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Recommended Captive Bolt Stunning Techniques for Cattle
by Temple Grandin (Updated March 2007)
A captive
bolt stunning gun kills the animal and reduces it instantly
unconscious without causing pain.
(*without pain?)
A captive bolt gun has a steel bolt that is powered by
either compressed air or a blank cartridge. The bolt is
driven into the animal's brain. It has the same effect on
the animal as a firearm with a live bullet. After the animal
is shot the bolt retracts and is reset for the next animal.
A captive bolt gun is safer than a firearm.
There have
been some questions about whether or not a captive bolt
actually kills an animal.
Practical experience in slaughter plants indicates that
cattle shot correctly with a penetrating captive bolt have
irreversible damage to their brain and they will not revive.
If a
non-penetrating captive bolt is used the animal may revive
unless it is bled promptly.

These photos show correctly applied captive bolt stunning.
The animal is instantly rendered insensible to pain.
There has
been renewed interest in the use of non-penetrating captive
bolt due to concerns about BSE (Bovine spongiform
encephalopathy).
The elimination of stunners that injected air into the brain
greatly reduced the amount of brain or spinal cord tissue
that could be spread to other parts of the body.
However,
research has shown that even when air injection had been
removed, small amounts of brain tissue may enter the body
and brain tissue may contaminate plant equipment.
The
effective use of non-penetrating captive bolt requires much
more accurate aim than a penetrating captive bolt. This may
require the use of equipment to hold the animal's head.
Designs for head holders can be found in the religious
slaughter section of
www.grandin.com
and in the restraint for stunning section.
Mushroom head
non-penetrating captive bolt stunners inflict varying
degrees of damage to the skull.
Non-penetrating
captive bolt that fractures the skull is more effective than
a stunner that does not fracture the skull.
Effectiveness
increases as the degree of skull fracturing increases.
It is likely that reducing the spread of at risk brain
material is reduced when fracturing is minimized.
Unfortunately, effective stunning and reducing skull
fracturing are two opposite goals.
As the amount of damage to the skull is reduced, placement
of the shot must become more and more precise to achieve
instantaneous insensibility. Shooting on a slight angle may
result in failure to induce instantaneous insensibility.
A mushroom head with a larger diameter may be more effective
with less fracturing than a mushroom head with a small
diameter.
In plants
using a non-penetrating captive bolt animal welfare should
be evaluated with the American Meat Institute scoring system
in the same manner as penetrating captive bolt. The plant
must be able to stun 95% or more of the cattle correctly
with a single shot.
They must be able to attain an acceptable score of 75% of
the cattle moved with no electric prod and 3% or less of the
cattle vocalizing. If a head restraint is used, a
vocalization score of 5% is acceptable.
Heavy mature
bulls are more difficult to stun with captive bolt compared
to cows or fed beef. Practical experience in plants
indicates that heavy bulls are most effectively stunned with
either a perfectly maintained cartridge fired penetrating
captive bolt stunner, a fire arm with a free bullet, or one
of the new powerful pneumatic penetrating captive bolt
stunners. Stunning mature bulls correctly has been a
continuous problem that has repeatedly shown up in
restaurant audits.
The stunning of bulls with a non-penetrating stunner will
need to be carefully monitored and audited to maintain a
high standard of animal welfare.
For large
bulls and other heavy livestock such as bison, some plants
routinely shoot them twice with a captive bolt.
To verify
that 95% or more are rendered insensible with one shot, the
auditor or inspector should check for signs of return to
sensibility BEFORE the second shot is done. A stunner
shot that shoots in the air and does not touch the animal
does not count.
If the
bolt of the stunner touches or partially penetrates the
animal it is counted as a missed shot.
The issue
of stunner problems with brain tissue contamination must be
kept in perspective.
The carcass splitting saw also spreads spinal cord tissue on
the carcass. Splitting saw contamination may possibly be
worse than contamination from a standard penetrating captive
bolt.
Studies
done under good commercial conditions show that
contamination from brain proteins is low.
A study done by Rovira et al (2005) at Colorado State
University indicated that only one animal out of 360 had a
positive GFAP immuno assay for brain protein in the blood
after penetrating captive bolt. Thirty cattle were sampled
in 12 commercial plants. In 10 out of the 12 plants, the
animals were shot with a single shot. The one positive
sample occurred in a plant where the kill floor layout made
it impossible to verify that the animal was shot with a
single shot. A study done at the University of Bristol by
Coore et al (2005) showed much higher levels of
contamination. They used methods that may have confounded
their results. The cattle were anesthetized and a catheter
with a balloon was inserted into the jugular vein. There is
a possibility that this device may have slowed down bleedout
and changed blood flow patterns in the brain. Another study
done under commercial conditions had results similar to the
Colorado State study (Lucker et al, 2005).
References:
Coore, R.R.,
et al, 2005. Brain tissue fragments in jugular vein blood of
cattle stunned by use of penetrating and non-penetrating
captive bolt guns. Journal of Food Protection, 68:882-884.
Lucker, E. et
al, 2002. Studies of contamination of beef with tissues from
the central nervous system (CNS) as pertaining to slaughter
technology and human BSE exposure risk. Berl Munch Tierarztl
Wochenscher, 115:118-121.
Predergast,
D.M., et al. 2003. Dissemination of central nervous system
tissue from the brain and spinal cord of cattle after
captive bolt stunning and carcass splitting. Meat Science.
65: 1201-1209.
Rovira, P. et
al, 2005. Identification of humane cattle stunning systems
that minimize possibility of central nervous system tissue
entering the circulatory system. Colorado State University,
Animal Science, Swift Graduate Seminar.
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